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IFM Sensor

Increase in OEE and Team Performance with Digital Visual Management Tools

Ahmet Ö.

Corporate
  • EMS Engineer
  • 1776880865316-69e1516fbeaebf0f47a42252-hairnet.png

    Digital visual management tools significantly enhance the effectiveness of shift meetings, team discussions, and tiered meetings through real-time digital dashboards. By centralizing information, team leaders, supervisors, and plant managers can make quick and accurate data-driven decisions, thereby strengthening communication with the production floor.

    ### Prevents Communication Gaps
    In a manufacturing environment, operators fill out numerous digital forms and checklists, record issues, and verbally assign tasks. Traditional whiteboards are inadequate for keeping up with these rapid updates, leading to a lack of follow-up, accountability gaps, and safety issues.

    Digital visual management tools provide a comprehensive overview across the entire facility, ensuring no detail is overlooked. With color-coded prioritization and customizable sections aligned with plant objectives, they support the rapid resolution of critical issues.

    ### Historical Tracking and Analysis Capability
    These tools record the history of issues over the long term, revealing recurring bottlenecks, patterns, and opportunities for systematic improvement. Instead of reactively approaching problems, teams can proactively generate solutions through data-driven, transparent processes.

    ### Structure and Consistency in Daily Meetings
    Daily planning meetings are critical for setting expectations, raising issues, and aligning team priorities. However, a lack of structure and data can reduce meeting efficiency.

    Digital dashboards offering a unified interface display key KPIs such as safety, quality, delivery, cost, and human resources, along with pending tasks and unresolved issues, on a single screen, ensuring meetings are efficient and focused. Additionally, standard agenda templates and attendance tracking contribute to the structuring of meetings.

    ### Preventing Information Loss During Shift Handovers
    Shift changes are a critical and sensitive moment for information transfer. Thanks to cross-tier escalation and context transfer features on digital dashboards, new teams can easily see the status from the previous shift, without wasting time deciphering handwritten and verbal notes.

    This ensures a common and consistent flow of information among operators, maintenance personnel, supervisors, and managers, reducing communication errors and ensuring decisions are based on solid data.

    ### Saves Managers' Time
    Preparing for meetings and updates is a time-consuming process. Managers, in particular, may have to collect data from different systems, update physical boards, or print reports.

    Digital visual management tools automate data collection by displaying real-time KPI data and integrating with systems like MES and ERP, thereby reducing the burden on managers.

    ### Features of Digital Visual Management Tools
    • Real-time digital dashboards
    • Prioritization with color coding
    • KPI tracking (Safety, quality, delivery, cost, human resources)
    • Task management and issue tracking sections
    • History and data analysis storage
    • MES and ERP system integration
    • Cross-shift information transfer

    Through digital visual management tools, communication on the production line is strengthened, daily management becomes more effective, and a culture of continuous improvement is supported.
     
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