🔧 New Era in Metal Processing with 9-Axis Bending Machine: OMAS and Bosch Rexroth Collaboration 🚀

[Mucitler Elektrik]

A groundbreaking development is unfolding in the world of industrial automation and metal processing! Bosch Rexroth and OMAS have developed a nine-axis hybrid multi-slide bending machine designed to optimize the production of stainless steel tension rods for the construction industry. This innovative platform shortens cycle times while maximizing production efficiency and precision.

─────────────────────────

⚙️ The Power of Servo Control: Rapid Format Change​

One of the biggest challenges in metal bending machines is the long downtime experienced during product format changes. In traditional two-axis systems, changing the dimensions of steel tension rods could require more than an hour of manual calibration. However, OMAS radically solved this problem by transitioning to a nine-axis servo-controlled architecture.

• 
  []This engineering marvel can perform fully automatic format changes from the machine's main control panel in just five seconds.
  
  []Multi-axis synchronization guarantees consistent structural tolerances and high repeatability, even during fast and continuous bending operations.
  

─────────────────────────

💡 Motion Control and Drive System Integration​

At the heart of this advanced automation lies Bosch Rexroth's ctrlX AUTOMATION platform. This platform combines programmable logic controller (PLC) functions, multi-axis synchronization, and spatial positioning into a single digital manufacturing ecosystem.

• 
  []Power distribution is managed by a modular drive architecture with a common direct current (DC) busbar and a regenerative power supply mechanism.
  
  []This allows the kinetic energy generated during mechanical braking phases to be recovered and redistributed to other servo axes.
  
  []As a result, the machine maintains stable torque-speed ranges even during peak power demands, while significantly reducing the physical space required for external electrical control cabinets.
  
  

─────────────────────────

🔒 Software Scalability and Cybersecurity​

The system runs on a real-time Linux operating system and combines information technology (IT) and operational technology (OT) communication protocols. Thanks to its app-based structure, operators can deploy new production functions without the need for physical hardware changes.

• 
  [

• ]To protect machine data in industrial networks, the control hardware uses encrypted virtual private network (VPN) connections and segmented application environments in accordance with IEC 62443 cybersecurity standards.
  
  []OMAS showcased this automated nine-axis platform at the Wire 2026 exhibition, demonstrating its mechanical integration capabilities for complex wire and cable processing environments.
  
  

─────────────────────────

📊 Industrial Comparison and Competitive Advantage​

In the high-volume wire and metal bending equipment sector, fully automated multi-axis configurations have become the technical benchmark for traditional mechanical cam-driven machines. Industry leaders such as the Wafios BM series or Bihler multi-slide servo platforms similarly manage the high dynamic loads of continuous metal deformation using common DC busbar architectures and regenerative braking.

• 
  [

• ]OMAS's nine-axis architecture performs at the highest level of modern computer numerical controlled (CNC) wire forming capabilities, reducing format change times to approximately five seconds.
  
• While older two-axis or cam-driven equipment relies on mechanical tool adjustments that cause long production downtimes, fully servo-electric platforms shift the setup process to digital software parameters, standardizing operational efficiency in the commercial metalworking industry.
  

This innovative technology enhances efficiency in the construction and metalworking sectors, setting future production standards.