KPI-Driven Manufacturing Optimization Solution from TwinThread

[Ahmet Ö.]

## KPI-Driven Production Optimization Solution from TwinThread

Industrial AI expert TwinThread has introduced its new solution, Perfect Centerline, which aligns and optimizes production processes with KPIs. This automated system aims to increase production efficiency for process manufacturers.

Perfect Centerline uses industrial AI to monitor, analyze, and adjust production parameters. This reduces fluctuations in the production process and can increase process stability by 50-75 percent. The system also provides real-time support for anomaly detection and parameter optimization.

### Perfect Centerline Features

• Analyzing historical production data to define "golden run" standards
• Identifying optimal product formulations across multiple production conditions
• Ability to select parameters based on production goals (e.g., maximize yield, minimize downtime)
• Parameter control: values such as mill speed, temperature, humidity, particle size, line pressure, pH, motor current, conductivity, mixer speed
• User-friendly interface for comparing parameters against acceptable ranges
• Determining ideal setpoints and critical parameters
• Ability to review and implement AI-supported recommended setpoints
• Monitoring active production conditions from a single analysis panel
• Parameter trends, anomalies, and problem diagnosis with TwinThread advisor
• Historical analysis of anomalies and ability to make parameter corrections

Perfect Centerline was developed to shorten the time to value at production speed, reduce variability between production conditions, and provide reliable data. With TwinThread advisor, real-time historical data can be compared to identify performance-enhancing effects.

TwinThread also offers an Uptime Optimization solution that models equipment downtime, providing support for early fault diagnosis and preventive measures. In one example application, a manufacturer in the packaging and food sector increased process stability, boosted production, and reduced material losses.

Perfect Centerline, as an important part of the TwinThread industrial AI platform, allows engineers to achieve the best results by comparing and confirming AI-recommended production conditions with the best historical data.