TwinThread's KPI-Driven Manufacturing Optimization Solution Launched

[Erkan Teskancan]

## TwinThread's KPI-Driven Manufacturing Optimization Solution Launched

TwinThread enhances process stability and ensures production aligns with KPI targets by optimizing manufacturing setpoints with its industrial AI-powered Perfect Centerline solution.

Developed by TwinThread, Perfect Centerline, with its automatic, KPI-aligned, and priority-based structure, enables process manufacturers to reduce production variations and improve manufacturing. This solution performs anomaly detection and parameter optimization through comprehensive AI-powered analysis, parameter control, and real-time production monitoring.

### Perfect Centerline Features

• 50-75% increased process stability in production processes
• Analyzing production data to determine 'gold standard' production conditions
• Parameter management with targets for maximum efficiency and minimum downtime
• Control of numerous variables such as mill speed, temperature, humidity, particle size, line pressure, pH, motor current, conductivity, mixer speed
• Comparison of parameters within appropriate ranges via a user-friendly interface
• Viewing ideal setpoints based on the best parameter values from historical production data
• Easy review and implementation of setpoints
• Monitoring active production processes through a single dashboard
• Trend analysis, anomaly detection, and problem diagnosis with a TwinThread consultant
• Ability to review anomaly history and optimize parameter settings

TwinThread's solution aims to increase production speed by reducing run-to-run variation and strengthen trust between operators and the software. Users can identify factors that improve performance by comparing real-time and historical data with the TwinThread Advisor tool.

### Asset Optimization Suite Integration
Among TwinThread's pre-built solutions, Uptime Optimization allows for modeling equipment downtime and tracking workflow statuses. This makes it possible to prevent unexpected downtimes, identify potential causes and provide early warnings, and prioritize anomalies.

### Success Story
TwinThread collaborated with a manufacturer in the packaging and food sector, increasing process stability, boosting production, and reducing material losses. The project, which utilized Digital Twin Technology and Uptime Optimization solutions, resulted in increased efficiency, material savings, and improved equipment uptime.

Perfect Centerline, as a valuable tool integrated into the industrial AI platform, allows engineers to examine AI-recommended production conditions, compare them with past best production results, and override settings in critical situations to achieve the best outcomes.